Category Archives: The Impact of Worker Discomfort on Six Sigma

Static standing has debilitating impact on the body.

Humans Are Built to Move: Effects of Static Standing OR Sitting

In the past few years, many of us have heard or read about the new “Silent Killer”: prolonged sitting. The deleterious effects of sitting are reducing quality of life by dramatically decreasing physical abilities and increasing onsets of various disease processes.

The effects of static standing

The effects of static standing or sitting can be quite deleterious.

In manufacturing, however, the opposite may be taking place: prolonged static standing.
This is a common posture in assembling, the food industry, and other labor jobs. Many assembling plants are looking to minimize footstep movement and reduce the number of times product is handled to decrease risk of physical injury from too many lifts, as well as increasing efficiency of work tasks.
The goals of decreasing worker injury while increasing efficiency, productivity, and ease of tasks are excellent in and of themselves. However, the flip side to this can be that there are now jobs that have the worker in prolonged standing postures instead.
Prolonged standing also has its negative effects on the human body and is well documented (Tu¨chsen, 2005) (Omar2, 2011). Static standing causes pooling of the blood in the lower extremities and increases muscle fatigue due to the prolonged co-contraction of muscles for erect standing. Both of these create discomfort or pain in the feet, legs, lower back, neck, shoulders and hips (Isa HALIM1, 2012). Research is also showing that prolonged standing doesn’t just mean standing still for long periods; the combination of standing and walking without ample opportunities to sit is included in the detrimental effects of static standing.
If a worker is standing the majority of the time with little movement, there are some low cost ideas to resolve some of the concerns associated with static standing (Improved Ergonomics for Standing Work — Occupational Health & Safety, 2003):
1.) Develop an effective job rotation and maintain it.
a. When designing the rotation, the movements of the job tasks must be carefully reviewed to ensure that the jobs don’t require similar movements. For instance, one job station may require more fine motor skills of the fingers with the neck and head posture flexed. The next job station may not have the flexed neck and head posture as the task requires raised arms, yet will still require a fair amount of fine motor skills of the fingers. These two job stations may not want to be considered in a back to back rotation. The amount of time spent using fine motor skills and the amount of force required to accomplish those tasks will be key components in deciding how close together those two work stations will fit in a job rotation.
b. Consider the time a worker will spend in a work station. Many companies are trying to limit workers in a job station to one hour. This is especially for tasks where awkward postures or highly repetitive movements are involved. And, although this limited time rotation may appear to decrease the overall productivity in the assembly line, metrics needs to measured: quality of product, worker soft tissue complaints, days off from work and worker morale, are just four metrics to measure before and after.
c. Get input from employees that have actually worked the various jobs and tasks. Workers offer valuable information and insight into the nuances of tasks that can be overlooked or viewed as insignificant to those who do not perform those tasks.
2.) Delegate as much autonomy and ownership to the worker and work station as possible. For example, provide sit-to-stand stools that will allow workers to choose when to change postural positions. Adding a foot rest is also an excellent option. These ideas are not new, nor are they expensive, but are sometimes forgotten solutions.
3.) When standing or walking on concrete for entire shifts, proper shoes, insoles or floor mats are highly important. Standing/walking on hard surfaces increases muscle fatigue, which in turn can cause changes in gait and how the foot strikes the ground. Over time, various discomforts, from foot pain, ankle pain, knee, hip or back pain can result. Therefore, spending the money and effort on good shoes with proper insoles can help to offset some of these types of complaints and potential problems.
4.) Offering onsite first aid massage that is specific for restoration of tissue gliding. Most people are unaware of relatively new evidence that our tissues glide and slide over and around one another rather than stretch like rubber bands. Techniques such as first aid massage assist to restore better movement patterns and synchronicity of muscle groups.

Improved Ergonomics for Standing Work — Occupational Health & Safety. (2003, April 1). Retrieved from Occupational Health and Safety:[11/10/2015 12:48:36 PM]
Isa HALIM1, A. R. (2012). Assessment of Muscle Fatigue Associated with Prolonged Standing in the Workplace. Safety and Health at Work, 31-42.
Omar2, I. H. (2011). A REVIEW ON HEALTH EFFECTS ASSOCIATED WITH PROLONGED STANDING IN THE INDUSTRIAL WORKPLACES . International Journal of Recent Research of Applied Sciences, 14-20.
Tu¨chsen, H. B. (2005). Prolonged Standing at Work and Hospitalization due to Varicose Veins: a 12 year prospective study of the Danish population. Occupational Environmental Medicine, 847-850.